ERP is Backwards – Why Enterprise Resource Planning Can’t Plan

“Enterprise Resource Planning”. The word “planning” is right there in the name. Yet walk into any manufacturing, distribution, or retail operation, and you’ll find planners doing their actual planning somewhere else — usually in spreadsheets. This goes back to the origins of both business computing and our understanding of how to think about the future.

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Demand scenarios: automate your manufacturing budget with zero coding

This article explains how to build a simple manufacturing budget using the Fast Excel Development Template. We’ll calculate material, machine, and manpower cost requirements for several demand scenarios and compare available work center hours with the workload. On top of that, I’ll share a few new features recently added to the FEDT, along with the companion tool described in the article.

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A New, Simpler Finite Scheduling Algorithm – In 14 Minutes You Can Understand How It Works and Download A Working Example in Excel

The finite scheduling calculates the exact begin and end of each job considering routing and quantity for the workload and work center availability by a calendar for the capacity.
In the standard Fast Excel Development Methodology this requires smart and complicated formulas to deal with dates and time, and this is needed even in the simplest push only scheduling form. Of course you can copy and adapt the formulas from other examples and let the Fast Excel Development Template do the automation and the VBA coding for you.
This article is about making finite capacity scheduling simpler by an algorithm based on cumulation and sorting, and by some Power Query use. And as always there is a companion tool that implements the logic of the article in a fully automated tool.

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What Is an Excel-based Modular System? How to Build Your Own? And, More Importantly, Why?

Our latest version of the Fast Excel Development Template fully supports modular systems. We have written here and there about modular systems. But, up until now, we have yet to provide in-depth content on how modules work and why you would use them instead of a single workbook. This article will be the first in

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Dynamic Adaptive Scheduling – Is it Time To Move Beyond Make-to-Stock versus Make-to-Order?

Dynamic Adaptive Scheduling is a way to quickly switch between Make-to-Stock and Make-to-Order on the fly.

Learn how production scheduling in Excel can respond to changing demand conditions without the need to redesign the stock positioning. And how to get a copy of the scheduling tool- free!

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How To Measure Variability in Demand…. And Why You Should Think Twice Before Using it For Sizing Inventory

Here is a story about an attempt to size inventory buffers, by measuring demand variability. It is based on a true story and there are lessons learned from real experience.
I’ll tell you the story in both words and data. I have compiled a dataset and will share it here.

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